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What are the performance differences between epoxy flooring and cured flooring?

Release time:

2023-11-10 16:49

The performance comparison between epoxy flooring and hardened concrete flooring is as follows: 1. **Mechanical Performance Comparison**: Overall, the mechanical performance of epoxy flooring falls significantly short compared to concrete sealers and hardeners. It exhibits poorer resistance to abrasion, compression, and impact. In environments involving high-intensity operations, epoxy floors are prone to peeling, scratching, and other surface issues. Moreover, even black tire marks left by forklifts can be challenging to remove completely. In contrast, concrete sealers and hardeners deliver outstanding mechanical performance, boasting a Mohs hardness rating as high as 7 to 8. This makes them virtually impervious to most impacts and heavy rolling loads. As a result, common industrial vehicles like trailers and forklifts leave no trace—no scratches or tire marks—on hardened concrete floors. 2. **Chemical Performance Comparison**: Epoxy flooring boasts superior chemical stability, making it one of the most effective flooring materials for blocking out substances such as water, acids, alkalis, gasoline, and lubricants over extended periods. On the other hand, while concrete sealers and hardeners still provide excellent protection against most chemicals—including water, acids, alkalis, oils, juices, stains, and algae—they are slightly less resilient when exposed to prolonged contact with acidic substances. Acidic materials should be cleaned promptly, as lingering residues may eventually leave visible marks on the surface. 3. **Waterproofing, Moisture Resistance, and Anti-Seepage Capability**: Thanks to its robust barrier properties, epoxy flooring offers exceptional waterproofing, moisture resistance, and anti-seepage capabilities, making it a popular choice for traditional waterproof flooring applications. However, once scratched or damaged, its ability to repel water diminishes dramatically. In contrast, concrete sealers and hardeners aren’t strictly classified as waterproof materials, yet they still exhibit impressive moisture-proof and anti-seepage performance. Industry standards often measure their waterproofing capacity using the 24-hour penetration reduction test, and data from these tests clearly demonstrate their strong protective qualities. 4. **Aesthetic Appeal**: Epoxy flooring utilizes epoxy resin—a glossy, paint-like material that results in a highly polished, lustrous finish. Meanwhile, concrete sealer and hardener systems incorporate advanced polishing techniques, creating floors with a striking mirror-like sheen that exudes a sense of durability and solidity. 5. **Safety Comparison**: In terms of environmental safety, concrete sealers and hardeners are entirely non-toxic and harmless, classified as safe, water-based inorganic materials suitable even for residential use without any concerns. While epoxy resins themselves are non-toxic, the curing agents used alongside them—such as MDA, TDI, and MDI—are carcinogenic compounds that can persist within the epoxy flooring and gradually evaporate over time. When it comes to fire safety, concrete sealers and hardeners achieve the highest fire-resistance rating, A1, ensuring top-notch protection against flames. Epoxy flooring, however, lacks inherent fire-resistant properties and can easily ignite under high-temperature conditions. As for static electricity prevention, certain specialized epoxy formulations can effectively reduce static buildup. However, concrete sealers and hardeners, when applied correctly without additional epoxy coatings, can naturally achieve antistatic properties through the use of conductive cement mortars during installation. 6. **Service Life**: Ironically, what makes epoxy flooring so effective at resisting external threats also contributes to its relatively short lifespan. Due to its poor breathability, moisture vapor rising from beneath the floor can lead to issues like bubbling and cracking over time. Typically, epoxy flooring lasts only 2 to 3 years, though lower-quality products may degrade even faster, often lasting just 1 to 2 years. This results in higher replacement costs over time. In stark contrast, concrete sealers and hardeners are renowned for their remarkable longevity, with service lives spanning 20 to 30 years—or even longer under optimal maintenance conditions. In fact, when properly cared for, these floors can maintain their integrity nearly indefinitely, matching the lifespan of the building itself.

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